Lean manufacturing consultants can bring a plethora of benefits to the pharmaceutical industry. Both in terms of philosophy and successful business tools, lean manufacturing is a comprehensive business system that is comprised of essential components that are designed to reduce waste and save time.
Pharmaceutical manufacturers are turning to lean manufacturing to improve systems, transform their operations, lower overall costs through waste reduction and increase production quality. Manufacturing defects are significant causes of pharmaceutical recalls and this has cost the pharmaceutical industry to lose billions of dollars annually.
Essential elements which contribute to lean manufacturing include product development, production, supplier management and customer support. All of these combined elements placed into one effective business system is highly efficient and it better serves customers.
Hiring a pharmaceutical consultant will save you time and cost in analyzing how this system will function once implemented as well as the innumerable benefits it will bring to the Pharmaceutical business.
The benefits of lean manufacturing include: reducing lead times, improving efficiencies, reducing inventory and work in progress, reducing transport requirements, improving overall quality, reducing floor space and simplifying data transfer.
Also a useful side product is the positive effect that this all has on the morale of the operating staff!
Lean consultants will show you how to:
- Schedule in orders to maintain and predict daily needs.
- Use a batch to flow system to aid in controlling batches.
- Reduce inventory
- Eliminate wait times for customers.
- Decrease process time.
Production usually leads to a certain amount of products in a certain amount of time; the end result of this can be several unusable and wasted products and materials that extremely end up being thrown away. When a company has overproduction causing wasted products, it costs thousands of dollars in lost profit.
The main goals of lean manufacturing include:
- Elimination of all waste.
- Decrease production time.
- Decrease inventory.
- More efficient use of personnel resources.
- Lower storage space.
This business approach is highly effective and necessary in order to manage a productive business. Cutting costs of production and managing the use of human resources is not only critical but it is necessary. Lean manufacturing is a positive solution to a demanding problem.
Lean manufacturing consultants will show you how using lean principles requires training employees in system process that will see change in year-end gains and losses. This requires careful evaluation, planning and implementation. Improving customer service is a top priority for any company but with lean manufacturing you will experience numerous operational improvements.
Lean applies in every business and every process. It is not a tactical or a cost reduction program, but a way of thinking and acting for an entrenched corporation. Once implemented, less waste, lower costs and higher profits puts your company into greater competitiveness. Lean consultants are the first step in minimizing overall costs, in enhancing productivity, and maximizing profits.